AB Series) has an easy-to-use, easy-to-access speed dial that the operator can quickly access and control. However, the general rule of thumb is a steady pace will always win the day and keep your system running smoothly with less downtime.”Īs we reviewed FILAMATIC’s handheld filling system, we were able to see that the Benchtop Series machines (e.g. So, how do we do this and is there an optimal speed for handheld fillers filling viscous liquids? Warren chuckles somewhat, as if he’s heard this question a few hundred times before and comments, “That’s a common but still interesting question as every recipe or viscous liquid product will have its own range of thickness or viscosity. Whenever one discusses optimizing manufacturing, we’re basically talking about increasing throughput while maintaining or improving desired levels of quality. Is there an optimal speed for filling viscous liquids? With Warren’s industry experience, he notes, “ These solutions are often the preferred resource for OEM’s that require a single, quality, and versatile filling unit.” And although there may be many different types of applications across as many industries requiring some additional configuration, it’s still a relatively simple plan of attack with either an analog or digital signal setup from the customer’s packaging system to initiate the fill process. Within a piston pump format, handheld filling machines can dispense roughly 95% of liquid products – that’s fairly all encompassing. The formal combination is widely known throughout several industries (pharmaceutical, diagnostic, and cosmetic) as one of the more robust, dependable, and highly accurate filling systems – capable of dispensing a variety of semi-viscous to viscous products. So, when dispensing semi-viscous to viscous liquids, FILAMATIC’s Benchtop Series filling machines work extremely well when setup with FILAMATIC’s proprietary piston pumps. Piston pumps can be incredibly accurate with your fill volumes as well as have the necessary power/drive to dispense your gels, creams, lotions, and other types of viscous products. However, when you’re dispensing a more viscous type of product with your handheld filling machine, 9x out of 10, the best metering system for this type of application is going to be a piston pump setup.” Warren says, “These semi-automatic fillers are great for small to medium-sized batch runs, simple to setup, easy to operate, and have quick recipe changeovers – and that’s really the name of the game!”īut how do these handheld fillers perform when it comes to dispensing those thicker, more viscous type liquid products? And what’s the best setup necessary to successfully execute this type of production – let’s take a closer look.Ĭan a metering system impact your filling?Īs you choose which handheld filler makes the most sense for you, does the metering system make a difference when dispensing semi-viscous to viscous products? Warren notes, “The short answer is yes!” There are a variety of metering systems, peristaltic, lobe, gear, and piston pumps to name a few. This is ideal as most companies experience some limitations when it comes to cleanroom or laboratory floorspace.Īnd depending on your application, you may require a machine that either has a single, dual, or multi-nozzle configuration with an equal number of pumps. But in general, handheld fillers range in size and come with a very small footprint as most models will easily fit on to your table during production. As Warren layouts a basic understanding of these fillers, FILAMATIC’s popular models are known as the Benchtop Series filling machines. Let’s first start off by briefly explaining what a semi-automatic handheld filing machine is. In general, these semi-automatic handheld filling machines can fill a wide range of liquid products, but can they fill thick, viscous liquids like gels, creams, and lotions? It’s a good question. He is FILAMATIC’s National Benchtop Series Manager and will explain how these filling systems have become an incredibly popular system with today’s companies looking for a quality, accurate, and reliable filling machine. Today, we’ll be getting an inside look at handheld filling machines with Warren Copper, a packaging industry insider and expert on semi-automatic filling solutions.
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